High-Precision CCD Vision Glue Dispensing Solutions for Potting and Encapsulation Applications
May 09, 2025| High-Precision CCD Vision Glue Dispensing Solutions for Potting and Encapsulation Applications
In modern manufacturing, precision and reliability are crucial-especially when working with sensitive components like sensors, transformers, and PCBs. Our CCD vision automatic glue dispenser is designed specifically for industries requiring high-accuracy two-part adhesive dispensing, potting, and encapsulation.
Whether you're encapsulating delicate electronics or potting components for harsh environments, our systems ensure clean, consistent, and repeatable results with minimal manual intervention.
Why Choose Our CCD Vision Glue Dispensing Machine?
Integrated CCD Vision System
- Real-time image recognition ensures pinpoint accuracy in glue positioning.
- Detects exact component layout for error-free application, even with complex part geometries.
- Reduces material waste by avoiding misalignment or overfill.
Dynamic AB Glue Metering and Mixing
- Dual-component metering pumps for precise resin-to-hardener ratio (e.g., 100:100 to 100:8).
- Compatible with PU, epoxy, silicone, and other 2K materials.
- Dynamic or static mixing heads available based on viscosity and cure time requirements.
Vacuum-Ready Potting and Encapsulation
- Optional vacuum chamber integration supports applications requiring air bubble-free potting.
- Ideal for high-voltage insulation and components exposed to vibration or temperature fluctuations.
Applications of Our Automated Potting Systems
Our systems are already deployed across various industries for:
- Sensor Potting & Waterproofing: Automotive reverse sensors, ultrasonic detectors
- Transformer Resin Filling: Power supplies, ignition coils, electrical transformers
- PCB & Circuit Board Encapsulation: For moisture, dust, and vibration protection
- LED and Display Module Bonding: Precise dosing for long strips and bulbs
- Medical and Aerospace Electronics: Where reliability under stress is critical
Built for Industrial Performance
| Feature | Specification |
|---|---|
| Mixing Ratio | 100:100 to 100:8 adjustable |
| Viscosity Range | 10 to 30,000 cps |
| Dispensing Accuracy | ±2% output, ±2% mixing ratio |
| Speed Control | 0–200 mm/s adjustable |
| Mixing Method | Dynamic (standard), Static (optional) |
| Motion Trail | Dot, Line, Curve, Circle |
| Control Interface | Panasonic PLC + MCGS Touchscreen |
| Tank Capacity | 40L x 2 Stainless Steel (A/B) |
| Optional | Heating, Stirring, Vacuum Degassing, Backflow Valve, Safety Lock |
Flexible Customization and Global Support
We understand that no two production lines are alike. That's why our glue dispensing machines are:
- Custom-built to your product size, resin type, and volume.
- Available with 3-axis, 4-axis, or 6-axis robotic arms.
- Backed by remote diagnostics and international support.
We also offer demo testing in our in-house lab to verify compatibility with your resin and application before purchase.
Take the First Step Toward Automated Precision Potting
Stop struggling with inconsistent potting results and labor-intensive processes. Our CCD vision automatic glue dispenser is your gateway to higher efficiency, lower defect rates, and a safer, cleaner production environment.
Contact us today to request a demo or consultation with our application engineers.